With the advent of the intelligent era, more and more enterprises are beginning to transform to intelligent production. Jiangsu sunshine group, as a leading manufacturer of traditional manufacturing industry and China's wool textile industry, has also made unremitting efforts in the field of intelligent manufacturing, insisting on improving the level of intelligent manufacturing by technological innovation. Recently, the intelligent textile workshop made by Jiangsu Sunshine Group has also been formally put into production.
According to the introduction, the intelligent textile workshop put into production by Jiangsu sunshine group started planning in 2018, and imported the most advanced automation and intelligent production equipment. By May 2019, the workshop was formally put into production, with a total investment of 158 million.
Compared with the traditional textile workshop, the intelligent textile workshop of Jiangsu Sunshine Group has achieved quality and efficiency in essence. The intelligent workshop has broken the fixed thinking mode of spinning and weaving workshop independently in the traditional worsted production process, and combined spinning and weaving together. Adopting the most advanced automatic and intelligent textile production equipment, the textile line production equipment is technically transformed to form an automatic and intelligent production line.
In terms of equipment, the intelligent textile workshop of Jiangsu Sunshine Group also has wider adaptability. The production process is electronic regulation, automatic dropping, automatic doffing, data automatic collection and transmission. It is suitable for the production of all kinds of yarn, and can be used for the development of fancy yarns, such as drafting, design, core spun yarn, siro spinning, and so on. The yarn is of uniform twist. The high-speed spindle runs smoothly. The automatic doffing equipment combines the automatic feeding system with the intelligent management system software to optimize the process management, which greatly reduces the material flow, improves the work efficiency and reduces the production cost.
In terms of digital applications, the intelligent textile workshop of Jiangsu sunshine group can automatically collect data from spinning machines and looms, automatically send process data, automatically monitor the production status of spinning machines and looms, and automatically analyze the production equipment, machine efficiency and quality of each spinning and weaving system.
The production system can be querying in any production link, so that the production and quality of the product can be inquired at any time. The planned management personnel can grasp the production situation at any time, so that the whole production efficiency can be greatly improved. Quality management personnel can analyze production data, find problems in time and improve continuously.
What's more, it is worth mentioning that the quality department and production department of Jiangsu sunshine group can use the client, mobile phone APP and other real-time attention to understand the production schedule, quality and inventory situation. Specific departments can access and analyze quality data according to their permissions, so as to realize the network reappearance and whole process monitoring of production situation.
Data show that after the commissioning of the intelligent textile workshop, Jiangsu sunshine group can increase output by 30%, save 50% of labor, and save 20% of energy consumption.
In the future, intelligent production will always be the focus of attention of Jiangsu sunshine group. Jiangsu Sunshine Group also hopes to enhance the intelligentization level of clothing production equipment through continuous efforts and construction in the field of intelligence, constantly enhance the integrated application of management systems, and at the same time make due contributions to enhance the overall competitiveness of China's textile industry as well as the whole world.