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Analysis Of The Development Status Of Textile And Synthetic Materials Industry For Geotechnical Industry

2019/11/28 10:23:00 0

GeotechnicalTextileSynthetic MaterialsIndustryDevelopmentCurrent SituationAnalysis

Since 2018, the China Textile Industry Association of geotechnical textiles, under the guidance of the China Association of textile industry and with the support of the broad member enterprises in the industry, has made certain achievements in promoting the development of the industry and enhancing the progress of enterprises.

1. Overall operation of the year

2018, the geotextile textile industry is facing better internal and external environment. The nineteen major proposals of the party are: build a stable ecological security barrier, implement the ecological protection and restoration project of the landscape Lintian lake, carry out the land greening, adhere to the green development, and carry out the blue bay regulation action. The geotextile industry is very sunny, fully consistent with the general trend of policy. First, the geotechnical production enterprises actively develop the environmental engineering market, and have achieved good results in the fields of landfill, tailings treatment, oil exploration, industrial seepage prevention and ecological slope protection. Many products that are suitable for environmental protection have become a new growth point in the geo material industry. The two is that the geotechnical enterprises actively respond to the new situation, develop new products, open up new markets, and focus on the international market, and have achieved some results. Three, the textile and synthetic materials branch of the geotechnical industry has developed into an organic whole that integrates production, government, scientific research, design and research, inspection, testing, engineering application, and equipment, raw materials and other upstream and downstream chains.

Up to now, the textile and synthetic materials branch of geotechnical industry includes 103 member units. Among them, there are 39 geosynthetics manufacturers, 27 upstream raw materials, equipment and instrument manufacturers, 16 major engineering users, and 21 research institutes, testing organizations and individual members.

According to the incomplete statistics of the textile and synthetic materials branch of the geosynthetics, 39 enterprises have 210 geotextiles production lines, with a total capacity of 1 million 200 thousand tons / year and 1 million tons / year actual production. Composite geomembrane (net) production line 192, the total production capacity of 660 thousand tons / year, the actual production of 500 thousand tons / year. Other geosynthetics production lines more than 100, production capacity of 500 thousand tons / year, the actual production of 400 thousand tons / year. Output accounts for more than 80% of the capacity, compared with last year, at a steady state.

Two, industry and technology development

The geotextile industry is responsible for building "beautiful China", focusing on product development, technological innovation and market development. In 2018, the sustainable development of key clusters and leading enterprises contributed to the geotextile industry.

1, industrial cluster construction

The city of Dezhou, Shandong, has two state-level business cards: "China's geosynthetics production base" and "China's geotextile textile material city", "two new provincial business cards", "the new industrial industrialization demonstration base of Shandong province" and "the famous textile city of Shandong province". The industry has formed a complete industrial chain. The leading products include geotextile, geomembrane and geogrid. There are 500 kinds of production lines, 800 thousand tons of capacity, and 45% of the market share of the products in the country. In 2018, the main business income of above scale geotextile materials enterprises increased by 16.2% over the same period last year, and the profit increased by 18% compared to the same period last year, and 10 enterprises with a tax of over one million yuan. Hong Xiang new material is a state-level high-tech enterprise listed on the "new three boards". The main business revenue of the construction project reached 240 million yuan, up by 19% compared with the same period last year, and Xinyuan geotextile material achieved 133 million yuan of main business income, an increase of 42% over the same period last year.

2. China polyester spunbond technology equipment and product research and development base (Dalian Huayang new material Polytron Technologies Inc)

"China polyester spunbond technology and equipment and product research and development base" was founded in 2015 by relying on Huayang new material Polytron Technologies Inc in 2015, and passed the reappraisal of experts organized by China Industrial Textiles Association in April 2018. In the future, the construction of the base will break through four aspects, namely, complementarity, application, innovation and demonstration, improve the original innovation ability of enterprises, enhance the core competitiveness of enterprises, do well the leading role of the industry, and promote the development of high quality industries.

The base has always taken the advanced international high-end polyester spunbonded nonwoven products and equipment manufacturing technology as the research direction, with remarkable achievements in scientific research and development, and the research strength has been greatly enhanced. Polyester filament spunbonded needle punched tire base high speed production line was awarded the first prize of science and technology progress of China Textile Industry Federation in 2016. In 2017, the III machine introduced by the company increased the production efficiency by more than 90%, and the energy consumption per unit product reduced by about 80% compared with the I machine. At present, the line occupies more than 70% of the domestic market share. In recent years, the technology and equipment of polyester dual component spunbonded composite hot-air multifunctional nonwoven material have been basically completed and pilot industrialization is being accelerated. In 2017, the company was appraised by the Ministry of industry and commerce as the national single champion demonstration enterprise of manufacturing industry, and chairman Ceng Shijun was awarded the leader of China textile technology.

3. China Nonwovens research and development base for geotechnical construction (Tian Ding Feng Holdings Limited)

In March 2019, China Industrial Textiles Industry Association organized experts to reassess "research and development base for China's nonwovens waterproof materials for construction". Founded in 2016, Tian Ding Feng nonwovens Co., Ltd., after three years of operation and development, has improved the production technology and equipment of one-step spunbonded needle punched tire base cloth. The energy consumption of products has been greatly reduced and the employment has been reduced by half. The nonwoven geotextiles of coarse denier polypropylene filament have been successfully developed, and the production line of glass fiber reinforced polyester spunbonded needle punched tire base cloth has been developed.

In line with the layout of development, Tian Ding Feng Holdings Limited was founded in 2017. It has 3 wholly owned subsidiaries, such as Tian Ding Feng nonwovens Co., Ltd., Tian Ding Feng polypropylene material technology Co., Ltd. and Chuzhou Tian Ding Feng nonwovens Co., Ltd., mainly engaged in many kinds of industrial nonwovens, such as waterproofing membrane tyres, high-strength coarse polypropylene filament needled geotextiles, high-performance nonwoven geosynthetics, environmental protection filter materials, etc. In 2018, Tian Ding Feng completed and put into operation 8 polyester filament base production lines, and its capacity jumped rapidly to 100 thousand tons, forming a capacity layout that takes both north and south into account, becoming one of the most important suppliers of polyester tire base production in the world, and is widely used in the national key projects such as Africa's Asian Railway, Cabinda International Airport and Pakistan airport. In recent years, Tian Ding Feng has made great efforts to improve the innovation of intelligent manufacturing. In the industry, it has pioneered the production of the intelligent production workshop of polyester spunbonded needle punched nonwovens to provide customers with more high-quality professional services.

The base passed the reappraisal and was renamed the "research and development base of China's nonwoven materials for geotechnical construction". In the future, research and breakthroughs in key technologies of polyester spunbonded needle punched tire base cloth will continue to be strengthened, and diversified research and application of nonwoven materials for geotechnical construction will be promoted, and intelligent manufacturing will be further developed and promoted.

4. China's geotechnical nonwovens research and development base (Weifang camel Wang Industrial Co., Ltd.)

In November 2018, China Industrial Textiles Industry Association organized experts to review the "China geotechnical Nonwovens Materials R & D base" (Weifang camel Wang Industrial Co., Ltd.). Camel King industry, as a growing enterprise, is committed to the research and production of polyester filament spunbonded nonwoven geotextiles, polyester tire and geomembrane, and has achieved remarkable results in recent years. The company has 6 sets of modern spunbonded needle punched nonwoven geotextile production line, 42000 tons of annual production capacity, 2 sets of waterproof polyester filament production line, annual production capacity of 50 million square meters, 1 sets of geosynthetics production line, and annual production capacity of 10 million square meters. Its main products are filament spunbonded needle punched nonwoven geotextiles, polyester polyester base fabric series and Geosynthetic membrane series. After the assessment, the "China geotechnical Nonwovens Materials R & D base" will increase investment in product innovation, talent introduction and technology breakthrough, and further strengthen R & D team building, standard setting and other work, so as to enhance the development of base enterprises by technology.

Three. Construction of standard system

"Industrial upgrading, standard first" and industry standardization have risen to the level of product strategy, enterprise strategy and national strategy, and their functions are being transformed into many comprehensive influences such as direct technology, safety and quality. In recent years, with the deep development of geosynthetics in various industries and fields, and the continuous innovation of market R & D technology, new types of geosynthetics products have springing up continuously, which puts forward a realistic demand for improving the standard system of geosynthetics.

2018 is the first year of the formal implementation of the People's Republic of China standardization law, and a new standard system is set up by the government to set standards and coordinate with the market independently. In 2019, the national textile Standardization Technical Committee Annual Meeting of industrial textiles branch was held in Xiamen, and its future development was put forward. The standard is the extension of technological innovation, the driving force for the progress of the industry, and the high quality development of the industry should be promoted by standardization.

The new pattern of standardization has brought a new atmosphere to the geo material industry. According to the statistics of the China Textile Industry Association, in 2018, under the responsibility of the technical committee of the national textile Standardization Technical Committee, the textile composite materials in the field were formulated in three standards, among them: the national standard "geosynthetics woven cloth composite geomembrane", the main drafting unit, Hong Xiang new material Co., Ltd., the standard "polypropylene spunbonded needle geotextiles", the main drafting unit, Tian Ding Feng Holdings Limited, the "vegetation planting geotextile", the main drafting unit, Hong Xiang new material Co., Ltd.

The standardization law also provides an opportunity and stage for the group standard to play a role. It solves the problem that the technical standards in the national and industrial levels need to be modified for a certain period, and can not fit well with the market demand. It promotes the application of new materials to engineering practice to a certain extent.

At the end of 2018, the Technical Committee for standardization of geosynthetics in Shandong was approved by the Shandong Provincial Bureau of quality and technology supervision, and the secretariat was set up in Tai'an Luther Engineering Materials Co., Ltd. in Tai'an. Shandong province is a major province in the production of industrial materials in China. It has made geotechnical textile synthetic materials an important part of the frontier materials, and vigorously promotes the technological research and development, standard development, industrial application and industrial development of new materials. The bid committee is the first local Standardization Technical Committee in the field of geotechnical engineering. It promotes regional standardization level with Shandong provincial standardization technology platform.

Four, international technology exchange

The geotechnical textile industry actively implements the "one belt and one road" initiative, carries out international technical exchange and market trade, and goes out to participate in exhibitions and conferences. It not only brings the display of "made in China" geo technical products, but also studies "other hills and stones", and fully exchanges the international advanced technology and application design of textile products for geotechnical use.

1. Organize to participate in 2018 Asia International Nonwovens Exhibition

In June 2018, the Asia International Nonwovens Exhibition (ANEX 2018) was held in Tokyo, Japan in June 2018. Luther, camel king, white shark and other geotextiles and related industry chain enterprises followed the visiting group of the China Industrial Textiles Association. They participated in ANEX 2018 and visited the Di people, Xu Hua Cheng group and the University of Tokyo. The exhibition is sponsored by the Asian nonwovens Association (ANFA). Every three years, the exhibition will involve non-woven materials, coil, terminal products, equipment and accessories. The exhibition area is nearly 30000 square meters, attracting about 700 exhibitors from nearly 30 countries and regions, including 36% of China's exhibitors and 40% of Japanese exhibitors. The exhibition will integrate product display and technology exchange, and understand the latest developments of global Nonwovens Market and technology at the same time of entity display. In Jiangsu, Ying Yang displayed a high-strength, high-efficiency needle punched nonwoven geotextile line, and equipped with a new type of loosening and carding mechanism to meet the special requirements of various lengths of fiber geotextile processing. Representatives of the delegation said that based on the great potential of geomembrane materials in the future, the organizers would be very wise to use geotextiles as the key direction for future development of the exhibition. They hoped that the exhibition would have a better understanding of users' needs and help upgrade the domestic nonwoven industry's products and adjust their structure.

2. Organization to participate in the eleventh World Conference on Geosynthetics

In September 2018, the eleventh World Conference on Geosynthetics was held in Seoul, South Korea. Cui Zhanming, chairman of the China Textile Industry Association and the Secretary General of the China Industrial Textiles Association, organized the industry team to take part in the project. The conference has been held for four years, and has shown the latest information and business opportunities of the geotechnical industry in the form of technology exchange and entity display. It attracted more than 1000 participants and more than 100 exhibitors. The exhibition area is about 3600 square meters. Hong Xiang new material, Hao Ke technology, Tian Hai new material, Qingdao Xu Yuan, Shandong friendship, Tai'an Jia Lu Tong, Tai'an modern plastics and so on nearly 20 enterprises participated in the exhibition, concentrated on the new products, new technology, new raw materials, new equipment and new testing methods of geosynthetics, so that visitors can more intuitively understand the technological progress of the geotechnical industry. During the meeting, delegations including camel industry, Yizheng Sheng Li and Shandong Zhongyi visited the laboratory of geosynthetics, Inha University, South Korea, FITI, the largest geosynthetics testing group in Korea, and Xiao Xing group, one of the seven comprehensive commercial companies in South Korea. The delegation said that through international exchanges and learning, it is expected that the two sides can further strengthen communication and cooperation in the future to achieve complementary advantages and win win.

Five, market prospect analysis

1. Transportation

The "13th Five-Year" modern comprehensive transport system development plan issued by the state will reach 15 trillion yuan in total investment in 13th Five-Year, including 3 trillion and 500 billion yuan for railways, 7 trillion and 800 billion yuan for roads, 650 billion yuan for civil aviation and 500 billion yuan for water transportation. The implementation of the plan has brought dividends to the development of the geomembrane industry. At the end of last year, the national development and Reform Commission issued a number of high-speed rail projects, and the investment scale exceeded 100 billion yuan. As a business card made in China, high-speed rail has the characteristics of high technology content, high investment, cross regional, long term and high standards. It is an important engine to promote China's economic development, social progress, and improve people's lives. It will usher in a new wave of construction boom and bring new opportunities for research and application for the geo material industry.

According to statistics, in 2018, the railway fixed assets investment in China completed 802 billion 800 million yuan, and put into operation 4683 km of new lines, including 4100 km of high-speed railways, 131 thousand km of railway business mileage and 136.9 km / km of road network. In 2018, the China Railway Corporation also optimized and adjusted the admissibility catalogue of railway special product certification to meet the production demand of railway transportation, engineering construction and material procurement. The new catalogue of railway geosynthetics has been selected for the first time. It includes four types: geocell, geogrid, geomembrane and geotextile. Since May 1, 2019, certification and admissibility management has been implemented. This is another important measure to standardize and promote the application of Geotextiles in railway engineering since the compilation and promulgation of "technical standards for geosynthetics in Railway Engineering" in 2017.

2. Infrastructure

Last year, the national development and Reform Commission issued the "Regulations on the scope of infrastructure and public utility projects that must be bids", requiring that 5 types of projects such as railways, highways, pipelines, water conservancy and urban track must be tendered since June 6, 2018. As a kind of important engineering materials, the varieties, specifications and functions of geosynthetics have been developing rapidly, and the number and scope of applications in the fields of railways, highways, water conservancy, urban construction and municipal infrastructure have been expanding. There are many favorable factors for the promulgation of technical standards, which provide technical support and guarantee for the application of geo technical materials, further standardize the domestic geomembrane materials market, form a good market atmosphere, and promote the stable, healthy and sustainable development of the industry.

3. Water resources development

The Ministry of water resources "Circular on the implementation of the implementation plan for the implementation of the 2018 year plan for the connectivity of rivers and lakes and reservoirs in the whole country", focusing on the areas such as Beijing Tianjin Hebei, the Yangtze River economic belt and the national ecological civilization experimental area, and promotes the flow of water bodies and the water ecological environment through the dredging and silting of rivers and lakes, the new connected channels, the ecological slope protection, and the treatment of coastal zones. This is another good news for the textile and synthetic materials market in the geotechnical industry.

4. Garbage disposal

US media reported that from 2018 to 2050, the speed of human made garbage is expected to be two times faster than that of the population. The EU's upcoming disposable plastic directive has classified wipes as one of the ten major plastic contaminants on beaches in Europe.

Since January 1, 2018, China has banned the import of "foreign garbage". Since July 1, 2019, the regulations on the management of domestic waste in Shanghai have been formally implemented, and compulsory waste classification has been widely implemented in Shanghai. The Ministry of housing announced that garbage sorting will be implemented in 46 key cities nationwide. Among them, 9 cities such as Beijing have issued regulations on the management of domestic waste, and explicitly classify garbage classification into the rule of law. The "global problem" of garbage disposal has also expanded market application for geosynthetics.

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