"Limited To Spray" For Three Years, Wujiang Textile Industry "Live" How?

In 2017, the most stringent "environmental storm" in history was swept over Wujiang. Faced with the 30% reduction in the total number of loom looms in three years and the hard target of 100% of the reclaimed water, Wujiang textile industry faced enormous challenges in its industrial transformation.

This year is the third year of the "restricted spray" action. In the past three years, how are the "limiting measures" in Wujiang? How are the textile enterprises responding to the increasingly tight environmental shackles? What is the future of Wujiang's textile industry? This article declassified one or two for you.

One

Transformation and upgrading has become a consensus.

Under the pressure of "the strongest environmental storm in history", many enterprises have set their sights on warp knitting.

"Compared with water jet and air-jet looms, warp knitting has no waste water and exhaust emissions in weaving process. Even printing and dyeing, its waste water discharge is only 1/3 of that of water jet looms." The general manager of HTAI said that tiger warp joked that the warp knitting made them accomplish the feat of "horse running fast and horses not eating grass". After carrying out the editing, het has reduced 248 of the original 500 sprinklers.

"The output of 1 warp knitting machines is equivalent to 15 water jet looms." The speed of the warp knitting machine can reach 2000 turns, and the weft knitting is uniform, so the warp knitted fabric is much better than the waterjet fabric. Hay is now producing 700 tons of warp knitted fabric, and its price has also increased significantly. The suede fabric, which is fully realized in warp knitting production, is an example. The price of grey cloth has risen from three yuan per metre to seven or eight yuan.

Not long ago, the antiseptic blended fabric they produced was patented, the first patent for their warp knitted products. Next, Hai Tai will put the latest 18 invention patents on his hands, all of them applied to warp knitting production.

Two

Rainy day, dark horse under the knitting draught

More than 10 years ago, the weaving industry had low input costs, quick returns and good sales. But the warp knitting industry's equipment cost is high and the industry is not perfect. Many people feel that even if they spend a lot of money, they will not get the expected return in the end. But in the eyes of Wang Jianrong, general manager of morning warp knitting, the warp knitting market is like an undeveloped treasure.

In 2017, when the weaving industry, which was pushed by the company, was facing the bottleneck of overcapacity and low pollution. The whole industry called for the development of green textile. As the more advanced productivity of the knitting market, warp knitting has naturally attracted the attention of the whole industry. Under such a big background, the morning warp knitting which has been doing low-key work has come to everyone's eyes.

In the development of the company, morning warp knitting has always followed the development strategy of differentiation. The same is true for products. The products of morning warp knitting are different from those of Haining and Changshu markets, but they are more characteristic of Shengze. Take the most popular elastic imitation leather in the market. The fabric is very close to the real suede when it is made into garments. Due to the large market demand, the order is in short supply. The fabric price is twenty or thirty yuan / meter, and the added value of the extremely high product is several times higher than that of the ordinary fabric on the market.

Morning warp knitting has always been focused on the high-end market. In 2017, it began to cooperate with Carle Meyer in order to improve the twisting technology of the machine. At present, the morning warp knitting machine has 50 Carle Mayer warp knitting machines, with an annual capacity of about 20 million meters.

Three

The stronger the stronger, the stronger the stronger.

After nearly three years of "baptism" storm "baptism", the number of water jet looms and water jet weaving enterprises in Wujiang is decreasing. Does that mean that the competitiveness of Wujiang textile industrial clusters has declined?

As of the beginning of June 2018, the number of water looms in Shengze town dropped from 137 thousand and 700 in 2017 to 107 thousand and 700, and the number of water jet weaving enterprises dropped from 1600 to more than 1100. The total volume has dropped, but the number of loom looms in single enterprises has increased from 86 to 95. In addition, the average benefit of single loom has risen from 4000 yuan to 6000 yuan. This shows that the market competitiveness of the enterprises remaining is increasing.

The government restricts the quantity of water jet looms and carries out total quantity control. The purpose is to promote industrial upgrading, eliminate backward production capacity and enhance the overall competitiveness of the textile industry. Those competitive enterprises, who buy the disadvantaged enterprises, do not value the ready-made machinery, but the "share of production" represented by these looms. For a long time, Wujiang will carry out total control of water looms, so every registered loom will represent a "share of production".

Suzhou Shi Tao Textile Technology Co., Ltd., founded in 2010, is a "long-term vision" enterprise. In building the plant, Zhang Donglin, chairman of the company, took the initiative to contact the sewage treatment plant, hoping to access the sewage pipe network. As the surrounding terrain is complex, the cost of takeover is too high. Subsequently, Zhang Donglin invested about 500000 yuan to build a set of reclaimed water reuse system in the factory area.

In 2017, he put in another 500 thousand yuan to upgrade the system and enhance its net pollution capacity. The self built reclaimed water system seems to increase the cost, but this set of equipment can save about 40% of the pollution cost per day. With the continuous expansion of the scale of enterprises, the cost of savings continues to rise, and these savings are used for the upgrading of production equipment.

At present, the world's textile has more than 400 advanced jet and loom, which is highly automated and saves a lot of manpower costs. Zhang Donglin said, "on average, each worker can operate 6 to 8 air-jet looms at the same time. In addition, each worker can operate more than 30 looms at the same time.

Industrial development needs the survival of the fittest. "Limiting the injection" is like an ebb tide. The enterprises left behind are all the leaders of the industry. With these enterprises as the backbone, the competitiveness and influence of Wujiang's textile industrial clusters will be higher.