Shaoxing: Actively Build "Magpie Bridge" Of Intelligent Transformation In Different Industries

Since this year, Shaoxing City of Zhejiang Province has deepened the implementation of intelligent transformation of traditional industries for three years. Focusing on key industries, Shaoxing City has arranged special activities for the industry, built a "magbridge" of intelligent transformation of industries with enterprises, engineering service providers and financial institutions, and actively created intelligent transformation version 2.0.

As of the first half of this year, 312 key enterprises of intelligent transformation in Shaoxing City have fully started the intelligent transformation, with an investment of 2.698 billion yuan, accounting for 77.41% of the planned investment in that year. In the first half of this year, 153 enterprises have completed the annual transformation plan;

The investment in the first batch of intelligent transformation projects was 3154 million yuan, accounting for 21.59 billion yuan in the first batch of intelligent transformation projects;

Continue to promote the "machine replacement", from January to June, 1181 new industrial robots were added, with a total of 12521 robots in service.

Intelligent transformation of textile industry, "five cohesive forces" accelerated in-depth promotion. Shaoxing is a big textile city, with 1816 Textile Enterprises above the designated size, accounting for 40% of the total number of Industrial Enterprises above the designated size; the output value of the textile industry in Shaoxing accounts for about 30% of the industrial output value above the designated size, accounting for 20% and 5% of the output value of the textile industry of the whole province and the whole country. In recent years, Shaoxing City has taken the textile printing and dyeing cluster upgrading project as the carrier to deeply implement the intelligent transformation of the textile industry, and has achieved positive results by focusing on the key links of Juli, demonstration and driving of Juli leading enterprises, matching and upgrading of Juli intelligent equipment, multiple empowerment of new infrastructure construction and continuous optimization of Juli ecological environment.

Focusing on the links of automatic weighing, sizing, auxiliary conveying and ERP system docking, as well as automatic handling and packaging of chemical fiber palletizing, the transformation investment is increased to improve the product qualification rate and production efficiency. In 2020, a total of 84 intelligent transformation projects of textile industry will be implemented, with a total investment of 778 million yuan; in the first half of the year, the overall energy consumption, labor and production costs of the printing and dyeing industry will be reduced by more than 10%, and the defective rate of products will be reduced by 13.4%; the employment of the chemical industry will be reduced by 13.7%, and the labor productivity of the whole staff will be increased by 20.5%.

Shaoxing takes the opportunity of trans regional gathering and relocation of printing and dyeing industry in Shaoxing to set standards, promote pilot projects and strictly allow entry, and actively promote the construction of intelligent factories and workshops of "five printing and dyeing groups". In depth implementation of the "ten thousand" project, this year, a total of 1 Textile intelligent factory, 8 intelligent manufacturing workshops, and 83 intelligent transformation projects of production lines have been reviewed, so as to further strengthen the demonstration and leading role of leading enterprises.

We should make full use of the advantages of traditional block economy agglomeration, seize the opportunity of "double ten, double hundred" cluster manufacturing, focus on breaking through the key bottleneck technology restricting the development of textile printing and dyeing equipment manufacturing industry, focus on "one center" (improve the localization rate of intelligent textile equipment), build "two bases" (Keqiao and Xinchang textile intelligent high-end equipment industrial base), and make efforts in "three fields" ”(energy saving and environmental protection intelligent printing and dyeing equipment, new-type spinning and weaving equipment, high-speed CNC knitting equipment field), and realize "four modernizations" (automation, digitization, intellectualization and greening).

Accelerate the progress of new infrastructure construction such as 5g network, industrial interconnection, artificial intelligence and data center, give full play to the innovative application practice of intelligent transformation of "5g +", "Internet +", "artificial intelligence +", create 4 textile industry internet platforms above municipal level, and implement more than 20 "5g + textile" application projects such as jieliya towel and Xinming home textile. For example, Shengtai clothing uses artificial intelligence to carry out cloth detection, the detection rate is as high as 95%, saving 50% of the staff's wages.

Shaoxing University will set up a "smart manufacturing base" to support the construction of "intelligent manufacturing industry" and set up "intelligent service base" Energy and chemical transformation service "one-stop" supermarket.

The intelligent transformation of home furnishing industry has achieved remarkable results. After years of development and cultivation, Shaoxing's home furnishing industry has gradually formed a regional plate characterized by Yuecheng household appliances, Shangyu lighting and Shengzhou kitchen utensils. The industry as a whole presents the characteristics of "small and beautiful" and "small and refined". At present, there are nearly 200 enterprises above the scale of smart home in the city, with an annual output value of more than 40 billion yuan. Since this year, Shaoxing City has further promoted the intelligent sub industry transformation plan, accurately explored the intelligent transformation scheme of the home furnishing industry, enhanced the production chain through digital empowerment, strengthened the assembly chain with joint efforts, connected the supply and demand chain through platform interconnection, and built an ecological chain to help realize the intelligent transformation version 2.0 of the industry.

In depth exploration of AI + 5g enabling of home furnishing industry, focusing on the development of smart home hardware (smart home appliances, smart hardware, furniture, etc.) design and manufacturing, software system development, Internet of things technology and other fields, in-depth expansion of smart home AI scene application, and accelerating the popularization of excellent products and intelligent solutions through 5g enabling. Shaoxing City "Ai + smart home" was selected into the implementation list of promotion and development work in key areas of industry and informatization in 2020, and was supported by provincial finance with 10 million yuan of special fund. Xilinmen Group, in conjunction with China Mobile, uses 5g enabling technology to introduce the application of artificial intelligence in the process of spring making spring string network. The visual image system is adopted to realize the automation of equipment processing parameter adjustment. The production efficiency is increased by 25%, the operation cost is reduced by 20%, and the product upgrade cycle is shortened by more than 40%.

Aiming at the weak points of low intelligent assembly and assembly in the industry, we integrated the technical strength of professional engineering service companies and leading enterprises to carry out special research, and successfully customized and promoted the modular assembly transformation scheme for the household industry with fast and accurate, flexible positioning and efficient assembly, so as to comprehensively improve the intelligent level of the assembly process in the home furnishing industry. For example, Zhejiang mingshixing new HVAC technology Co., Ltd. has precisely implemented the intelligent transformation of automatic valve assembly line, which has improved the equipment efficiency by more than 40%, and saved more than 500000 yuan per month.

Based on the consumer feedback industrial Internet platform of leading enterprises, in line with the integrated development trend of "cloud, edge, network and end" of smart home, actively explore the construction of industry level closed-loop industrial Internet platform, open up the whole links of industrial chain material supply, R & D design, production manufacturing, sales promotion, maintenance service, etc., and promote the online high concentration of production factors, Improve the efficiency of resource allocation. At present, the city has built two industrial Internet platforms for the home furnishing industry, and an industrial Internet platform for quality inspection and analysis of semiconductor lighting products in Zhejiang Sunshine lighting appliance industry, which has led the industry to subdivide the lighting field and realize the closed-loop precision of production, detection and service.

Aiming at the problems of huge ecosystem, numerous subdivided fields and the inability to realize interconnection between different brands of products in the home furnishing industry, we actively explore and create an open-source smart home platform. By analyzing the personalized service of data link, we can break the "information island" and technical barriers between smart home devices, and create a complete smart home ecosystem. For example, Zhejiang Yitian has successfully laid out the intelligent kitchen industry chain by focusing on the integrated kitchen stove, aiming at supporting intelligent kitchen products, integrating upstream and downstream supporting enterprises.