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Small Batch And Multi Variety Orders Have Brought Forward New Problems For Printing And Dyeing Enterprises

2020/12/2 10:12:00 0

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With the continuous improvement of people's living standards, consumers are increasingly pursuing the concept of green environmental protection and sustainable development. In the post epidemic era, the concept of health, green environmental protection and sustainable development has become the new wind direction of textile and clothing industry. In 2020, the trend of sustainable development throughout the whole process of cotton textile will be more prominent. Both the research and development of the front fiber and the dyeing and finishing of the back textile are practicing the concept of green, environmental protection and health to meet the needs of the terminal market.

Start a good life from fiber end

Fiber is the basis of "clothing". The application of functional, green and environmental friendly fibers can lay a healthy background for the textile and garment industry and open up the healthy life of the public. In recent years, more and more chemical fiber enterprises and spinning enterprises have joined hands to make sustainable development textiles bigger and stronger. This is the case with Saideli group and its downstream customers.

Cedry is one of the world's leaders in the cellulose fiber industry. Its yos antaibe fiber, which was released last year, evenly distributes active antibacterial substances on the surface and inside of the fiber through injection spinning technology, which has inhibitory effect on bacteria, fungi, viruses and other microorganisms. The person in charge of the product introduced: "due to the use of pre spinning injection technology, the distribution of active antibacterial substances is more uniform, so that the antibacterial performance is excellent and more lasting. After washing for 50 times, the antibacterial effect is still excellent. Antaibe fiber can also reduce body odor (such as sweat odor), effectively eliminate odor, and has good gas adsorption. After washing for many times, the antibacterial and deodorizing effect is still obvious. In addition, antaibai fiber is derived from 100% high-purity dissolved wood pulp with stable quality. Because of its molecular structure, antaibai fiber has natural skin affinity. In addition, under the same spinning conditions, the yarn containing Eucalyptus antaibe fiber has better spinnability indexes such as strength, defects and hairiness. At the same time, the high strength of yarn brings higher bursting force. The color fastness of the fabric reaches 4-5 grade and the dyeing consistency is high. "

In addition to antaibai fiber, sadar cellulose fiber products launched earlier are also popular in the market. The raw material of sadaer cellulose fiber comes from the wood of nature. The environmental protection traceable green fiber is produced after the process and technology innovation. The waste can be naturally degraded and has no pollution to the environment. As a long-term partner of cedry, new Huayuan Group has jointly developed sadear cellulose fiber series yarn. Through technical optimization and process innovation, it has developed 50 to 120 count Siro compact spinning pure and blended products. Besides, the fabric has the advantages of good texture, good tenacity, good green color, good color and luster, good fabric strength and green color. At present, sadear cellulose yarn series has been successfully applied to knitted, woven and warp knitted products. Chen Wen, President of xinhuanyuan, said that all along, xinhuanyuan and Saideli have been working together to innovate products and put the concept of green, environmental protection and sustainability into products.

Xinhua source sadaer cellulose fiber yarn.

Carry out recycling of environmental protection to the end

All along, Nantong Shuanghong Textile Co., Ltd. (hereinafter referred to as "Nantong Shuanghong") has been continuously practicing the new development orientation of "science and technology, fashion and green" in China's textile industry, actively promoting the sustainable development strategy of textile industry, and firmly believes that new fibers and new technologies in line with the sustainable development of ecological and environmental protection are the permanent direction in the future.

Nantong Shuanghong is an enterprise specializing in spinning, thread making and trade, specializing in the production of high-quality yarn. Its product quality is leading in the industry and meets the needs of more than 4000 domestic customers and international fashion brands LV, Zara, H & M and UNIQLO. In the past 43 years, focusing on a single yarn, we have taken the road of specialization, differentiation, customization and boutique. In the face of this year's sluggish textile market environment, the head of the enterprise said that Nantong Shuanghong will carry out the recycling of environmental protection to the end, looking for new breakthroughs.

Nantong Shuanghong's Lanjing viscose EV fiber series yarn has interpreted the brand-new green environmental protection concept. It is reported that the whole process of Lanjing viscose EV fiber series yarn adopts environmental protection technology, and strict environmental protection standards are always maintained throughout the life cycle from raw material extraction to production, distribution and final disposal. Compared with ordinary viscose, it can reduce gas emission by up to 50% and impact on water quality. In addition, Nantong Shuanghong also has "environmental protection recycling polyester polyester series yarn" products. It is a recycled PET bottle piece made from waste polyester beverage bottles after sorting, crushing, cleaning and drying. The recycled polyester fiber is produced with recycled bottle pieces as raw materials, realizing the production of 100% recycled raw materials. Its products have passed the GRS certification with high transparency and certification.

Like Nantong Shuanghong, Dezhou Huayuan Ecological Technology Co., Ltd. (hereinafter referred to as "Dezhou Huayuan") also practices the concept of sustainable development.

Recently, Dezhou Fuhua Ecological Technology Co., Ltd., a wholly-owned subsidiary of Dezhou Huayuan, has been approved by heinstein, Germany, and obtained the sustainable textile production (step) certification issued by Oeko-Tex. The certification has passed the modular evaluation in six related fields, especially in the social responsibility, occupational health and safety, quality management and other modules, which further confirms the efforts and commitments made by Dezhou Huayuan in the fields of responsible production management and sustainable development.

Dezhou Huayuan environmental protection yarn series.

Under the trend of sustainable concept deeply rooted in the hearts of the people and the transformation and upgrading of the textile industry, Dezhou Huayuan takes the green textile as the guidance, establishes the concept of "differentiation +", and determines the development vision of building a differentiated yarn precision service provider. Through equipment technology upgrading and management innovation, we have established modern enterprise system and improved modern management level. We have successively passed ISO9001, ISO14001, FSC, GRS, OCS, gots, step certification, Decathlon group and INDITEX group B supplier certification. Products follow the concept of "green, science and technology, fashion", select green fiber raw materials, through new spinning process innovation, produce environmental protection, safety, fashion differentiated products, develop green textile, help circular economy.

Li Yubin, executive deputy general manager of Dezhou Huayuan, introduced that the eco magic cellulose series yarn produced by the company has overturned the traditional innovation method, and has adopted the product concept of salt free and alkali free dyeing, low carbon environmental protection and rapid response to meet the demand of contemporary consumers for sustainable concept. Tencel e + is a renewable cellulose product exclusively authorized and cooperated by Austrian Lanjing group. It is not only eco-friendly, but also friendly to skin, lasting and comfortable, with more expressive and stable color.

Research and development of health concept differentiation products

The outbreak of new crown pneumonia in 2020 will make consumers no longer simply satisfied with wearing beautiful clothes, but also wearing healthy clothes. Antibacterial functional textiles have become a hot spot in the development of textile enterprises.

According to this demand, Weiqiao Textile Co., Ltd. (hereinafter referred to as "Weiqiao textile") has developed a series of yarns including permanent antibacterial cotton yarn, AVI antibacterial yarn, mint antibacterial yarn, pure cotton antibacterial elastic yarn, antaibe antibacterial fabric, etc.

Weiqiao textile product director said that the R & D of each product must go through unremitting efforts and the full cooperation of various departments and production units. Sometimes, a research and development takes several years, and in the middle needs to investigate and research, visit and communicate, and test production. "Enterprises should have their own competitive advantage, and this advantage is dynamic. They should closely follow or perceive people's consumption demand, especially the internal demand of spirit, psychology and cultural connotation." Weiqiao textile technology research and Development Center said.

In order to meet the market demand for antibacterial and environmental protection, Dezhou Huayuan has launched a series of differentiated fiber products with various health concepts, such as diacetate series, seaweed fiber series, super antibacterial series, plant dyeing series, beauty velvet series, regenerated polyester series, degradable polyester fiber series, etc.

Li Yubin said that different from the large number of one-to-one customized development in previous years, this year's Dezhou Huayuan not only attaches importance to the differentiation and quality improvement of new products, but also pays attention to market orientation and quantitative reserve supply. By adopting the "order + stock up" mode, the company can accurately grasp the market direction, fully meet the brand demand, and improve the differentiated products in series and batch based on the user's preference, so as to further enhance the company's rapid response ability.

Innovate energy saving technology and practice green production

In recent years, textile enterprises not only pay attention to product research and development, but also pay more and more attention to process innovation and optimization. Especially for textile enterprises with dyeing and finishing links, there is still a long way to go to innovate energy-saving technology and achieve green production in the whole process.

Kaiping Benda Textile Co., Ltd. is a textile enterprise integrating spinning, weaving, dyeing, finishing and printing. A few days ago, three technologies used by its innovative research and development were selected into the "China cotton textile industry energy saving and emission reduction technology and innovation application catalog" issued by China Cotton Textile Industry Association.

Different from the conventional dyeing method of color denim fabric, Kaiping Benda Textile Co., Ltd. innovated and developed the water free dyeing environment-friendly color cow fabric, aiming at the shortcomings of traditional dyeing, such as consuming a lot of water, electricity, steam and incomplete chromatogram, thick color but not bright, not resistant to bleaching, easy storage and brittle damage. The warp yarn is dyed with a new technology of spray dyeing, and the dyeing process does not need to use Strong corrosive auxiliaries such as water and alkali sulfide, zero discharge after dyeing. With the special pretreatment of white warp yarn, the coloring efficiency is increased by more than 15%, the friction fastness improver is added, and the color fastness to dry and wet rubbing is improved.

Kaiping Benda Textile Co., Ltd. has optimized the scouring and bleaching process of corduroy. In the original process, a steaming process and a washing process are reduced scientifically. The process is efficient and the process is short. It can not only meet the requirements of customers, but also reduce the consumption of water, electricity, steam energy and manpower. After the transformation, the energy saving rate is about 20%, and the emission reduction rate is about 10%.

With the increase of small batch and multi variety orders, the dyeing process is more difficult. In order to reduce the processing cost, Kaiping Benda Textile Co., Ltd. carried out process innovation and developed the setting machine two dipping and one rolling technology. On the basis of the original one of the setting machine, a dip rolling groove was added to make the fabric go through two dip rolling before setting, so as to improve the color fastness of the fabric The property of the fabric makes it possible to achieve the desired effect without twice setting machine processing, which greatly saves power consumption, labor and time, ensures the quality of cloth surface and improves the product quality. After the transformation, the rate of energy conservation and emission reduction is about 50%, and the payback period of investment is about half a year.


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