How To Improve The Quality And Efficiency Of Textile Enterprises? What Integrated Solutions Will Chemical Fiber Equipment Bring

　　 At present, the chemical fiber industry has abandoned the development mode of achieving growth by expanding scale and ushered in a period of high-quality development. More and more chemical fiber enterprises at home and abroad pay attention to the refinement of production equipment, high yield, digitization and intelligent control. While refining conventional products, they pay special attention to the equipment and complete set of engineering technology matching with special fiber and functional fiber process.

　　 In order to meet the needs of chemical fiber enterprises to improve the quality and efficiency, the research and development of new technology of chemical fiber equipment is basically focused on improving the unit equipment capacity, integration and energy saving, and the informatization and intelligence of equipment are becoming the development focus of various enterprises. At the upcoming China International Textile Machinery Exhibition 2020 and ITMA Asia Exhibition (hereinafter referred to as "textile machinery joint exhibition") to be held from June 12 to 16, chemical fiber equipment enterprises will show their innovative achievements in production equipment, as well as mature engineering technology and solutions.

　　 Provide the whole solution of intelligent manufacturing

　　 In recent years, chemical fiber equipment enterprises have more in-depth application of automation and information technology, which can provide users with more complete chemical fiber production system solutions. At this year's textile machinery joint exhibition, Oerlikon chemical fiber department will focus on the latest mechanical equipment and factory construction, as well as customer service around the theme of "clean technology, intelligent factory". The division, together with its well-known brands oerlikonbaumag, eurekon Neumag and orecon nonwovens, provides "melt to filament, fiber and nonwovens" technology for pet, PP, PA6 and other materials. The specific products include the latest component exhibits from the fields of continuous polycondensation, including gear metering pump, filament and staple fiber spinning, texturing machine and nonwoven products.

　　 Due to travel restrictions in the context of the new pneumonia pandemic, orecon will launch an online and offline hybrid stand concept. At the exhibition site, all orecan experts from outside China will be able to connect online to provide comprehensive support for exhibition visitors together with sales staff, technicians and engineers. Especially in the field of digital and "smart factory" new solutions, intercontinental dialogue throughout the exhibition is an important channel to obtain market opportunities.

　　 The application of intelligent manufacturing and industrial Internet is the most important industrial development direction in today's world. It will bring more creative and challenging development ideas and innovative modes to traditional industrial enterprises, and will also promote a new round of industrial development and usher in good opportunities.

　　 As an international engineering company specializing in the design and manufacture of complete sets of chemical fiber equipment, Beijing Zhongli Machinery Engineering Technology Co., Ltd. (hereinafter referred to as "Beijing Zhongli") is equipped with more than 200 sets of advanced and sophisticated manufacturing equipment, which provides strong guarantee for the high-quality equipment processing of enterprises. At present, the company can achieve an annual production capacity of 4000 spinning positions and 3500 automatic high-speed winding heads. At this exhibition, Beijing Zhongli will launch i-bwa40iig-1600 / 8 and i-bwa60ii-1200 / 4 full-automatic winding heads; High capacity staple fiber single component and composite spinning production line equipment; Intelligent manufacturing solutions such as automatic dropping, automatic packaging, whole process automation equipment, predictive operation and maintenance system of winding machine, etc.

　　 Among them, the whole process automation and intelligent equipment focuses on the automatic feeding, automatic plate cleaning, automatic head forming, automatic feeding, automatic dropping, automatic grading, automatic packaging, automatic storage and other links in the spinning process, aiming to build an automatic control system for the whole process of chemical fiber filament, and develop intelligent detection systems such as silk cake quality detection and floating yarn detection, The whole process of spinning is automatic and intelligent.

　　 The predictive operation and maintenance system of winding machine, another exhibition product of Beijing Zhongli, uses the operation status information of winding machine such as vibration, current, voltage, temperature and air pressure, and with the help of new generation information technology such as big data analysis technology, deep learning theory, artificial intelligence reasoning algorithm, etc., it realizes fault warning for the running state and key components of the winding machine Fault diagnosis and health prediction, combined with market, production, spare parts and other resource information to provide more reasonable maintenance support suggestions or decisions.

　　 Qingdao Textile Machinery Co., Ltd. (hereinafter referred to as "Qingdao textile machinery") adjusts its enterprise development strategy, actively adapts to the development mode of intelligent manufacturing, explores the innovative mode exploration and mechanism model accumulation of intelligent manufacturing and industrial Internet in the industry based on the characteristics of the industry, and gradually adjusts the strategic development direction of the enterprise from the product provider to the manufacturing service provider The whole process intelligent system solution integration and service provider and other market strategic direction change.

　　 As early as 2018, Qingdao Textile Machinery Co., Ltd. cooperated with helcaos platform to creatively launch the industrial cloud application textile machinery intelligent operation and maintenance platform in the textile machinery industry. The intelligent operation and maintenance platform will connect the main production equipment of textile enterprises into the intelligent operation and maintenance system through industrial cloud, realize cloud storage and cloud computing, and display the data analysis integrated according to the demand in the control terminal. Textile enterprises can obtain equipment information and management information online through a variety of terminals such as large screen, computer, mobile phone, etc., so as to realize the maintenance and management system of standard equipment with transparent and refined management; Qingdao textile machinery intelligent operation and maintenance service platform is provided with predictive maintenance management and timely service processing by 24-hour online service personnel according to the cloud service platform data accessed in various ways; It can also realize online troubleshooting, remote download, remote guidance and other effective service means through the cloud platform, greatly reducing the equipment parking time, saving service costs, and effectively improving customer satisfaction. After the launch of the smart operation and maintenance platform, it has received extensive attention and positive evaluation.

　　 Energy saving and consumption reducing equipment becomes the development trend

　　 In recent years, the domestic chemical fiber equipment industry has paid more and more attention to the development of large capacity, refinement, low input and high output of production equipment. While refining conventional products, we should pay attention to the development of equipment and complete sets of engineering technology matching with special fiber and functional fiber process, so as to reduce consumption and pollution.

　　 Hengtian Heavy Industry Co., Ltd. (hereinafter referred to as "Hengtian heavy industry") began to develop complete sets of viscose staple fiber equipment since the 1960s, which has made great contributions to the technical progress of China's viscose industry for a long time. In recent years, Hengtian heavy industry has accelerated the pace of transformation and upgrading of traditional industry equipment, and has successively developed complete sets of single line viscose staple fiber equipment with an annual output of 80000 tons, 100000 tons and 120000 tons, and has been put into use by many users at home and abroad, with a comprehensive market share of more than 90%.

　　 At this joint exhibition of textile machinery, Hengtian heavy industry will display digital staple fiber equipment for composite spinning, 2.8m elliptical track needle punching machine, spunlaced nonwovens equipment, hot air non-woven fabric making equipment, gzs17 pre wet pulp trough, g1739-230 rapier loom, zkb616-180 winding head and other products. Among them, the digital staple fiber equipment for composite spinning is a new product to meet the requirements of the times with the progress of science and technology and the increasing awareness of environmental protection. It is mainly suitable for two-component composite spinning. It can produce PE, PP, PA6 / 66, COPET, pet and degradable bio based polylactic acid (PLA), and is suitable for juxtaposition type, skin core type and island type composite fiber. The production line adopts a variety of international advanced technologies such as low damping ring blowing, and has many independent intellectual property patent technologies such as jacketed roll and multi-point oiling device.

　　 In recent years, Wuxi Hongyuan Electromechanical Technology Co., Ltd. (hereinafter referred to as "Hongyuan technology") has firmly implemented the core strategy of innovation driven and the leading strategy of strengthening the city by industry. The company's leading product, high-speed elastic silk machine, has been continuously improved and broken through, and its series of products has been continuously extended. Hy-9 fully automatic bobbin dropping high-speed elastic silk machine is a new product developed by the company in recent years, The product has the characteristics of high degree of automation, energy saving and environmental protection, high speed and high efficiency, convenient operation and maintenance, which meets the requirements of automation and energy saving in the current market, promotes the product structure adjustment of chemical fiber industry and the scientific and technological progress of textile machinery industry, and is suitable for high-speed, high-efficiency and unmanned production of high-end modern chemical plants. At this exhibition, Hongyuan technology has three products on display: automatic bobbin dropping high-speed elastic yarn machine, automatic doffing roving system and double system automatic bobbin conveying system. The reliability and stability of these products have been continuously improved through research and development, repeated tests and user trials in recent years, and they also have the conditions for batch industrialization.

　　 The improvement of process level of chemical fiber equipment enterprises is inseparable from the maturity of engineering technology ability. As an engineering design company specializing in continuous polymerization engineering, other ester polymerization engineering and melt direct spinning chemical fiber engineering, Jiangsu Zhicheng New Material Technology Co., Ltd. (hereinafter referred to as "Jiangsu Zhicheng") has long been committed to engineering design, manufacturing and service of polymerization, chemical fiber and other industries, involving chemical industry, energy utilization, water treatment, etc Industrial control and other fields. The patented technology of PET recycling material chemical regeneration spinning technology and complete set of equipment developed by the company with its own scientific research advantages conforms to the current concept of energy saving, low carbon and environmental protection, promotes the industrial technology upgrading and achieves high economic and social benefits.  

　　 Jiangsu Zhicheng will bring a complete set of production line of chemically regenerated PET fiber based on the chemical regeneration technology of pet recycled materials. The production line can be used in pet POY and FDY spinning, high quality polyester staple fiber, non-woven fabric, low and medium strength polyester industrial yarn, colored yarn, etc. The technical features include: small investment, large single line output, up to 200 tons / day; Energy saving and environmental protection, low consumption, low production and operation cost, can meet the requirements of low energy level; The product has good spinnability and stable quality, and can meet the requirements of high quality products with additional alcoholysis and re polymerization; The operation of the equipment is reliable and the degree of automation control is high.