Local Hot Spot: The Light Of Science And Technology Entering Jinjiang

The autonomous AGV logistics vehicle (AGV) shuttles back and forth, and the large and small smart screens gather and display various production and operation data. In the dark environment, the robot arm and machine tool still maintain efficient and automatic production

In recent years, Jinjiang enterprises have stepped into the tide of intelligent transformation. A large number of manufacturing enterprises, such as Baihong, Xintai, Qipai and Fengzhu textile, have successively invested in the construction of smart factories. In the past, "black technology" based on imagination and film and television scenes, with the help of scientific and technological innovation, has been reflected in the reality of Jinjiang manufacturing enterprises.

First, "machines help people" promote efficiency

In the past, textile and clothing was a traditional labor-intensive industry, but now, people's inherent impression of this industry is gradually being broken.

In the new Fengzhu textile factory, there are few people in the storage area of nearly 20000 square meters. Under the environment of "black lights and blind lights", all kinds of machinery and equipment "5 + 2" and "white plus black" are busy, but the factory "no one" is running efficiently.

"Here, the manipulator will classify the goods according to the barcode information, and record it through the system; then, the warehouse system will automatically retrieve the AGV and automatically transport the goods to the warehouse for automatic storage," said Huang Zhengyao, a textile Engineer in Fengzhu.

As early as 2018, Fengzhu held relevant project negotiations with HKUST Intelligent Technology Co., Ltd. relying on the company, Fengzhu built an automatic storage system that can realize seamless connection of production, inventory and supply chain while building a new plant. Relying on this intelligent system, Fengzhu new factory has realized the transformation from "sweat logistics" to "intelligent logistics".

"In the current situation of serious homogenization competition, how to survive, cost leadership is very important." Ye Weigang, director of Fengzhu textile, said frankly that the core purpose of intelligent transformation is to improve efficiency and reduce costs. In textile enterprises, logistics is at the core link. By building an intelligent system, while saving labor costs, it can also improve the distribution efficiency of workshop production logistics, as well as the accuracy of data, so as to ensure the execution of the entire production order.

Xintai group's new intelligent warp knitting factory also realizes the whole process control of warehousing. "When ERP issues the seasoning notice, WMS and AGV system automatically match, AGV can seamlessly connect the goods out of the warehouse to the workshop and enter the production link." Xu Jianfei, deputy director of the president's office of Xintai group, introduces that the system still has zero error rate no matter whether it is delivered or put into storage. Moreover, compared with the traditional warehouse of the same size, the warehouse capacity has been increased by more than 50%, the personnel has been reduced by 90%, and the transportation efficiency of the front-end raw materials has been greatly improved.

In Baihong poly fiber science and technology experiment Co., Ltd., there are seven sets of fully intelligent manufacturing automation devices, including intelligent drop on-line, intelligent external inspection and stripping, intelligent grading packaging and Intelligent Grading warehousing

Walking into Baihong polyester industrial yarn workshop, you can see that the production line is running at a high speed. The automatic bobbin dropping machine shuttles back and forth to each spinning position, and then one spindle is picked up and stored in the silk box temporarily. At the same time, based on 5g information technology, AGV can travel freely in the workshop, transport the finished silk to the automatic packaging line, and then transport it to the intelligent three-dimensional warehouse of finished products through the elevator and intelligent distribution vehicle, so as to complete the whole production and warehousing process. The whole production process does not need manual operation.

"This is China's first 5g intelligent chemical plant, and its automation equipment is the first 5g intelligent fully automatic production device in the domestic chemical fiber industry, which also makes Baihong known as the" first intelligent chemical plant in the whole industry. "Jiang Xiuming, assistant general manager of Baihong, said that Baihong industrial silk project introduced the latest construction concept of intelligent network chemical plant, and adopted the intelligent technology of replacing work with machines Digital supporting system, as well as the most advanced production equipment and management system, realizes the whole process monitoring from hardware to software.

In this intelligent system, each spindle has an independent identification. Through identification, each production link of the previous process can be traced, so that process improvement and abnormal tracking can be carried out continuously, product quality and market competitiveness can be improved, and more advanced product research and development become possible.

"This production line can produce 250000 tons of polyester industrial yarn annually, saving 80% of labor compared with the traditional production line," Jiang Xiuming said.

In fact, more and more enterprises take 5g as an important part when planning intelligent factories.

Just last month, Zhongqiao sports and Hairou innovation, the founder of box storage robot, and Quanzhou branch of China Mobile carried out cooperation on "5g smart logistics project". The three parties will give priority to cooperation in the fields of "5g + smart Park", "5g + smart warehousing", "5g + Logistics" and "5g + industrial Internet".

"The project cooperation is an important step for Zhongqiao sports to promote" 5g intelligent manufacturing. "Xie Jin, senior director of logistics of Zhongqiao sports, also said that after the deployment, Zhongqiao sports logistics park will realize the overall optimization of efficiency, cost and digital level. At the same time, through the full introduction of haipack · treasure box storage robot, the picking mode will be changed from "people looking for goods" to "containers to people", and the picking efficiency will be improved nearly 4 times.

2. Smart management "laborer" becomes "commander"

More and more enterprises begin to realize the importance of intelligent manufacturing and automation manufacturing technology for enterprise development. With the change of concept, with the continuous introduction of new technologies into the industrial chain, the rapid rise of "unmanned workshop" and "unmanned factory" has become an epitome of intelligent and high-end industrial manufacturing in Jinjiang.

"At this stage, it is very difficult to guide young people to join the manufacturing industry. In the short term, to quickly solve the problem of talent shortage in the manufacturing industry, we can only find a new way, that is, the factory is more intelligent." Ye Weigang said, for example, Fengzhu's whole warehousing system is intelligent and automatic management, and the system only needs the warehouse keeper to issue work tasks in the central control room, and the system will automatically deliver the goods. In addition, after the products are out of the warehouse, the management personnel can also know the logistics process. "As long as the tasks are distributed on the system, you can quickly know which stage the goods are running to and how long it will take to arrive."

In the headquarters of Xintai group, employees can control a production workshop, a factory area, or even multiple factories as long as they enter the industrial Internet of things platform through tablet computers or mobile phones. Take Xintai warp knitting factory as an example, every equipment and every process are clearly visible. "The realization of process specification standards through digitization has solved the long-standing information asymmetry problem of enterprises. Once a quality problem is found, the application program can be used to query which link is wrong at any time." Xu Jianfei introduced that this is the scene map of enterprise operation supervision established by Xintai with the help of 5g technology. These are all part of the group's intelligent transformation, digital reform and the realization of industrial Internet.

"With the help of information technology and other scientific and technological means, we will provide technical solutions based on big data platform around three levels of industrial big data, industrial big data and consumption big data, so as to realize personalized customization of users." Xu Jinsheng, executive president of Xintai group, introduced that based on such development strategy, the group has increased investment in scientific research and established several technology companies successively, And in 2019, it has reached strategic cooperation with China Telecom, Huawei and other information technology companies. "Manufacturing + big data" will change the business model in the future. The more accurate the data an enterprise has, the clearer its orientation and development goals will be. "

In the wave of digital transformation, "black light factory" is becoming the source of inspiration for enterprises to seek positioning and breakthrough. More and more leading enterprises in the industry focus on the goal of being listed as "black light factory", and continue to carry out intelligent and digital exploration and practice.

"It is still difficult for the traditional manufacturing industry to realize the" black light factory ", but this is a direction of future development, and we will continue to explore and practice." Ye Weigang told reporters that in the future, Fengzhu will also use 5g Internet, combined with the use of AGV unmanned vehicles, and complete with automatic measurement and other central control systems, to achieve overall automation and intelligence. At present, Fengzhu is planning to promote 21 Internet based information technology projects.

Third, the government set up a platform to focus on key links

"Ordinary demand has decreased, but the demand for technical personnel has also increased relatively. Many enterprise leaders said that at present, there is a large gap for talents in enterprises, among which high-end numerical control technicians are out of date.

According to relevant surveys, there is a huge gap of "industrial robot system operators", and about 40% of the employees are under 30 years old. By 2025, there will be 4.5 million young talents in the field of medium and high-end CNC machine tools and robots.

In order to solve the problem of talent demand, Jinjiang makes full use of the four universities and a series of scientific research platforms to help enterprises and universities build a normal docking and communication platform, and build a "through train" for Jinjiang to achieve leapfrog development and industrial upgrading. A few days ago, the school enterprise docking meeting held in Jinjiang promoted the cooperation and negotiation between 60 colleges and 163 enterprises in Jinjiang.

It is worth mentioning that Jinjiang has also organized professional and technical teams to work together to create an online interactive communication platform that gathers school enterprise resources and serves the talent introduction and training of colleges and universities. It has promoted 45 enterprises in Jinjiang and 82 universities across the country to reach cooperation intention. Moreover, it has promoted 284 times of online docking between colleges and enterprises, and has carried out a rapid exchange between the development direction of enterprises, the shortage of talents and the advantages of colleges and universities.

At the same time, actively building innovation platform has become an important measure to help solve the related technical problems of smart factory.

In order to boost the digital transformation and upgrading of Jinjiang's manufacturing industry, in February this year, Jinjiang cooperated with Huawei Software Technology Co., Ltd. and Fujian wutongzhilian Technology Co., Ltd. to jointly build Huawei (Jinjiang) industrial Internet cloud incubation center. Through the integration of multiple resources, as well as the powerful cloud computing and big data capabilities of Huawei cloud, it helps Jinjiang enterprises complete the comprehensive digital transformation from R & D and design to production and manufacturing, and relies on Huawei cloud platform to realize the high integration of various systems, realize data interconnection and interworking, and create a flexible production mode of cloud edge integration.

"At present, the incubation center has signed cooperation with more than 20 Jinjiang enterprises, with a total amount of 8 million yuan." Wu Shuangping, the relevant director of the incubation center, said that in order to comprehensively enhance the awareness of the importance of digital upgrading in the manufacturing industry, since the beginning of this year, the center has successively visited 312 enterprises in 19 streets (towns and industrial zones) in Jinjiang, Several salons were held. In addition, local enterprises such as kalmei, Xintai and Hongshun toys have been organized to go out of Jinjiang and Huawei to study in Shenzhen, Guangzhou and other digital transformation benchmarking enterprises.

In order to better create and promote the digital reform of Jinjiang enterprises, Jinjiang has also issued a special support policy for Huawei's "industrial Internet cloud service voucher", which greatly subsidizes enterprises to go to the cloud platform. So far, a total of nearly 4.9 million yuan of cloud service vouchers have been issued. In addition, at the beginning of this year, Jinjiang Bureau of industry and information technology took the lead in formulating the regulations on the management of Huawei (Jinjiang) industrial Internet cloud service coupon, encouraging Jinjiang enterprises to use cloud services and helping factories "go to the cloud".

Karmae benefited from it. The enterprise puts forward the demand for comprehensive digital upgrade of ERP, PDM, MES and WMS systems around the links of R & D, design, production and inventory.

"This digital transformation will bring about an overall improvement in the efficiency of kalimer's business: the R & D efficiency will be increased by 20%; the statistical accuracy of production data will be improved by 10%, and the statistical efficiency will be increased by 300%; the inventory will be reduced by 10%, and the inventory efficiency will be increased by 400%," Chen Yuanhua, the IT director of kalimer, evaluates.

Jinjiang digital economy is constantly releasing its potential. According to the relevant person in charge of Jinjiang Municipal Bureau of industry and information technology, next year, the incubation center will speed up the service speed, expand the service quantity, ensure the service quality, and gather more Jinjiang enterprises into the general trend of digital transformation.