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Focus Interview: Sun Huaibin, Chen Dapeng And Li Lingshen Talk About How To Transform And Upgrade And Enable China To "Weave"

2022/5/18 19:19:00 0

Sun HuaibinChen DapengLi Lingshen

It is not only an important part of China's national economy, but also an indispensable part of China's national economy. From a fiber to the final garment, China has formed the most complete textile industry chain in the world, and China has gradually grown from a textile power to a global textile power. What kind of industry development code is hidden behind this?

On May 16, CCTV's focus interview, with the title of "leading Code: transformation and upgrading enabling China's weaving", comprehensively reported the glorious history and major achievements of China's transition from a textile and garment power to a textile and garment power since the reform and opening up, especially since the 18th CPC National Congress. Chen Dapeng, vice president of China Textile Industry Federation and President of China Garment Association, Li Lingshen, vice president of China Textile Industry Federation and director of national textile Standardization Technical Committee, sun Huaibin, vice president and spokesman of China Textile Industry Federation, as well as a number of textile and clothing brand leaders, discussed how to adhere to the new orientation of "technology, fashion and green" industry The exploration and efforts to accelerate the transformation and upgrading are summarized, and the future development of the industry is prospected.

In Beilun District of Ningbo City, the world's largest garment processing factory, together with its factories in Anhui, Zhejiang and Southeast Asian countries, produces about 2 million shirts a day. Many famous sportswear brands in the world are produced by this enterprise.

Keqiao, Shaoxing, is the largest textile trade gathering place in the world. Nearly a quarter of the world's textile products are traded here. In 2021, the transaction volume of Keqiao's China Light and textile city cluster online and offline markets exceeds 300 billion yuan.

Yaojiapo village, located in qiujiadian Town, Tai'an City, Shandong Province, buys more than 300 tons of cloth every day and is made into about 160000 pairs of autumn trousers. The total length of autumn trousers produced here in a year can make more than one circle around the equator of the earth, making it a veritable "autumn pants village".

Vice president and press spokesman of China Textile Industry Federation Sun Huaibin "We have the largest production scale. The total amount of fiber processing in a year is about 58 million tons. What is this concept? It accounts for more than 50% of the world. Last year, our export was $316 billion, accounting for a little more than one-third of the world's total."

Vice president of China Textile Industry Federation and President of China Garment Association Chen Dapeng "According to the calculation of China clothing association, the total retail scale of China's clothing market should exceed 4.5 trillion yuan, and the online retail sales have exceeded 2 trillion yuan," he said

From production and export to consumption, it is China's textile industry chain with the largest scale, the most complete set and the continuous transformation and upgrading in the world. "No country in the world has such a rich, systematic and complete textile industry chain as ours. We have upstream raw material supply, including petrochemical and agricultural industries. At the same time, we have all kinds of industry segments in each textile chain. Industrial textiles, household textiles, clothing, textile machinery and clothing machinery run through the entire industrial chain." Sun Huaibin said.

From cotton to fiber, then to weaving, dyeing and clothing, it takes dozens or even hundreds of processes, so the textile industry has become the most representative labor-intensive industry. With the reform and opening up, especially after China's accession to the World Trade Organization at the beginning of this century, China's textile industry, which has thousands of years of history, has released huge production capacity and continuously provided cheap and high-quality clothing for the world. With the increase of scale and the change of internal and external environment, new era proposition is put forward for China's textile industry.

Sun Huaibin said: "our own volume is very large. If we run fast, I don't think it is possible. In addition, we are also faced with such changes in the market environment, the pressure of comprehensive cost, the pressure of environmental protection and the rise of labor cost. A series of factors make us have to transform and upgrade and develop from big to strong."

Fully automatic production line, spinning machine data, and "smart brain" are controlled by one screen. In this high-grade new special yarn production plant in Zaozhuang, Shandong Province, the scene of textile enterprises' thousands of people's yarn and cloth has become history. At present, we only need to make full use of the large-scale information technology to realize the large-scale management of the enterprise. There are 10000 employees in a factory with 100000 ingots, which is equivalent to 1000 employees for 10000 ingots.

Vice president of China Textile Industry Federation and director of national textile Standardization Technical Committee Li Lingshen The introduction said: "at present, our industry has greatly improved the labor production efficiency through the intelligent chemical plant, and has truly realized the vision that the whole textile factory is unattended at night."

In Changshu, Jiangsu Province, which can store 1.5 million boxes of clothes, a garment can be locked in three minutes, and the express bill will be automatically pasted onto the transport vehicles. The daily throughput of the entire storage area can reach up to 1 million pieces. The handling, sorting, distribution and inventory checking are all completed by robots, Every six seconds, the national sales data on the enterprise big data platform will be refreshed and real-time market trend analysis will be carried out. Li Lingshen said, "after the iterative upgrading of the industry in recent years, the labor production efficiency, intelligent manufacturing level and the whole digital service level of the whole industry have been greatly improved, and the labor productivity has been greatly improved."

Since the 18th National Congress of the Communist Party of China, China's economy has shifted from the stage of rapid growth to the stage of high-quality development. Revolutionary changes have taken place in the production mode of the textile industry. It is during this period that a number of innovative textile enterprises have accelerated to move towards the higher end of the industrial chain through transformation and upgrading.

According to the chairman of Shenghong Holding Group Co., Ltd., the superfine fiber can be as fine as 1 / 50 of the hair. Superfine fibers are widely used in high-end clothing, home textile fabrics, high-performance filter materials, clean materials, high-end automobile interior decoration and many other fields. Generally speaking, the 10000 meter long microfiber monofilament is less than 0.028g, which also means that the microfiber monofilament with a weight of 112 grams can go around the equator of the earth, Only under a high-power electron microscope can the internal morphology of a microfiber be seen clearly. In fact, there are 2664 monofilaments distributed in such a single fiber. This kind of "island superfine fiber" with a diameter of only 1 / 100 of hair filament is the achievement of the enterprise from laboratory research and development to industrial mass production. Today, the annual output of superfine fiber products of this enterprise has accounted for about 60% of the world, becoming an important production base. "A large part of our benefit protection comes from making products that others can't do. The added value of products is relatively high and the sales are relatively good."

Sticking to the differentiation line and making products that others can't do is the key to the enterprise from following to leading the industry. In the past 10 years, enterprises have invested nearly 100 billion yuan to break through the upstream and downstream industrial chain of chemical fiber. The number of new technology products has maintained an annual growth rate of more than 10%. In addition to constantly challenging the limit of superfine fiber, recycled fiber made from recycled plastic bottles has also become their main R & D direction and source of profit growth. "Our renewable fiber production capacity this year will reach 350000 tons, double that of last year, but the demand will grow faster than the production capacity, and the overall demand is still in short supply. Some product orders have even been arranged to the fourth quarter."

One plastic bottle is about 20g. 50000 plastic bottles can be made into one ton of recycled fiber. The enterprise can produce 250000 tons of recycled fiber a year, digesting 12.5 billion waste plastic bottles, thus reducing about 500000 tons of carbon emissions. In 2020, Shenghong group led the establishment of the national advanced functional fiber innovation center, which is also the first national level innovation center led by a private enterprise in China. It aims to tackle key common industrial technologies around key fields such as new functional fiber materials, high-end fibers and textiles, and frontier fiber new materials. In April this year, the national development and Reform Commission of the Ministry of industry and information technology jointly issued the guiding opinions on the high quality development of chemical fiber industry, proposing to build a high-end, intelligent and green modern chemical fiber industry system by 2025, so as to build a chemical fiber power in an all-round way.

Li Lingshen said: "chemical fiber is the most important component of textile fiber materials. China's chemical fiber production accounts for more than 70% of the world's total. It accounts for such a high proportion and has such a wide range of applications. The high-quality development of this industry is directly related to the sustainable development of the entire textile industry and the safety and controllability of the industrial chain and supply chain."

At the end of 2020, the Chinese Academy of Engineering organized a number of academicians and experts to make a comparison and analysis of 26 manufacturing industries and powerful manufacturing countries in China, and concluded that five industries in China are in the world's advanced level, among which the leading one is textile industry. This means that China's textile industry has achieved the basic goal of upgrading its textile industry. Science and technology, green and fashion are the high-quality development orientation of China's textile industry. The high-quality development of textile industry is responding to the pursuit of more and more affluent Chinese people from wearing warm clothes to wearing well and wearing diversified clothes.

Chen Dapeng believes that clothing is a very important aspect that can reflect people's yearning for a better life, as well as his spirit, attitude and philosophy of life.

In Dalian, in addition to offline stores, a large part of its sales come from online orders, which means that consumers can not only choose fabrics online to participate in style design, but also realize remote measurement. Only by taking photos according to the requirements, they can intelligently display the size data of multiple parts of collar and waist.

   "The new development of network, information and intelligence provides the possibility of large-scale personalization. Originally, we went to the clothing factory to see that the production line of one kind of clothing was produced on an assembly line. Now, we use different chips for each cut to arrive at the flow line, and the workers in this line can follow the different sewing requirements of each cut Mass customization on the waterline. " Chen Dapeng said. Personalized customization, flexible production, to meet people's diversified clothing needs, spawned a large number of niche brands and more imagination space.

The integration of China's textile industry into the world, from catching up with each other to leading the world, is the courage of several generations of textile people to participate in international competition and constantly break through themselves, which is the Chinese people's unremitting pursuit of a better life.

Under the guidance of the new development concept, China's textile industry is not only becoming bigger and stronger in all aspects of transformation and upgrading, but also expanding the application fields involved in the textile industry. In addition to the familiar textiles used in the clothing and home textile industry, they have been widely used in many fields of the national economy, from the functional sportswear of Winter Olympic athletes to aerospace, It can be said that today's textile industry has gone far beyond the traditional concept of "clothing is the world" and has become an important means of weaving the world. With the continuous expansion of the application field and the high-end, intelligent and green technology, the textile industry has become the foothold of enterprises, We also have unlimited imagination for the future of China's textile industry.

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