Nanchang Textile Industry Has "Wings" Of Digital Intelligence

Modern knitting industry is one of the traditional industries with unique advantages in Nanchang. In recent years, Nanchang's modern textile industry has seized the opportunity of digital economy development, stimulated new vitality of traditional industries through digital technologies such as "Internet+" and "5G+", and entered the "fast lane" of digital and intelligent industrial transformation. Nanchang Liangliang Industry, as the leading enterprise in Nanchang's light industry and textile industry chain, has upgraded its production equipment digitally and intellectually in recent years, greatly improving the production efficiency and quality of products.

Digital intellectualization

Help enterprises enter the "fast lane"

When entering the intelligent production workshop of Nanchang Liangliang Industrial Co., Ltd. located in Nanchang High tech Zone, the workers had a clear division of labor and rushed to produce products in their respective posts. Products such as spring and summer clothes and sleeping mats with the "Liangliang" trademark have been produced and will be sent to all parts of the country. Digital intelligent technologies such as automatic cutting, automatic cloth pulling, automatic cloth loosening, automatic cloth inspection, intelligent hanging and so on are beyond our imagination.

"Nanchang Liangliang Industry has gradually introduced automation equipment and built an intelligent production system since 2020. The transformation of digital intelligence has significantly improved the production efficiency and quality of products." Long Huichun, the manufacturing director of the enterprise, introduced that compared with the previous traditional equipment, the production efficiency of equipment after the transformation of digital intelligence has increased by 35% - 40%, and the qualification rate of sewing workshops has also increased to 97%.

In the warehouse workshop of Nanchang Liangliang Industry, the sorting process of logistics distribution has been fully automated. After consumers place an order, all orders will be sent directly to the AGV smart warehouse of the enterprise. The system will automatically issue instructions, assign corresponding AGV transport vehicles, and transport the goods to the sorting center for packaging and shipment. The efficiency of warehousing and logistics turnover has been greatly improved.

"The annual '618' and 'Double 11' is the busiest time for Liangliang Warehouse Department, and the daily shipment volume can reach 50000 to 60000 pieces." Long Huichun introduced that in 2019, Nanchang Liangliang Industry spent tens of millions of yuan to establish the largest AGV intelligent warehouse in the province, making the warehouse from the original manual picking, packaging, and shipping to AGV intelligent picking, self-service navigation, and intelligent shipping, It has greatly reduced the labor intensity of workers and completely bid farewell to the original dilemma of "people looking for goods".

With just a few clicks on the computer screen, the full-automatic cutting machine will cut the cloth into the shape and size required for production; The cloth runs at high speed along the guide rail, and reaches the designated station accurately according to the command; The production management information such as equipment status, sewing duration and process standards on the screen is clear at a glance... A large number of digital intelligent scene applications help Nanchang Liangliang Industry to enter the "fast lane" of development.

Listed in the "leader" list of national enterprise standards

As a leading enterprise in the light industry and textile industry chain of Nanchang, Nanchang Liangliang Industry has been focusing on the research, development, design, production and sales of infant and child original ecological bedding and housing products. While increasing the digital and intelligent transformation, it attaches great importance to scientific research and innovation.

"In recent years, after tasting the benefits of digital intelligence, our enterprise continues to increase investment, further improve the whole process monitoring of R&D, production and manufacturing by introducing the 5G smart factory project, and achieve the visualization of production process, material and cost control digital intelligence," said Qiu Wenbin, deputy general manager of Nanchang Liangliang Industrial Co., Ltd.

While upgrading the production line digitally and intellectually, Nanchang Liangliang Industrial Co., Ltd. deepens its efforts in the field of infant linen, cotton textile bedding supplies, and increases its innovation and research efforts. By the end of 2023, Nanchang Liangliang Industry had obtained 97 patents and applied for 426 trademarks.

At Nanchang Liangliang Industrial Healthy Sleeping New Material Engineering Technology Research Center, staff are testing the heavy metal content of the company's upcoming new products. It is reported that Nanchang Liangliang Industry's Healthy Sleep New Material Engineering Technology Research Center is the only sleep related laboratory in the list of approved technology centers in the same year. Up to now, the center has invested about 12 million yuan accumulatively, and has 1700 square meters of scientific research and experiment sites. Through independent research and development, the research and development team has implemented the transformation of scientific and technological achievements, and innovatively developed functional and healthy sleep bedding products suitable for all groups of people in various categories.

"Technology is the primary productive force, and technology also serves products. Only if we continue to research and develop and upgrade products, can we provide consumers with better products." Xiao Chunyan, director of Nanchang Liangliang Healthy Sleep New Material Engineering Technology Research Center, told reporters that the enterprise has won more than 30 national patents, Among them, the successful approval of the patent of 'a siloxane quaternary ammonium salt antibacterial softener and its preparation method' fills the gap of domestic antibacterial softener integration. At present, the technology has been successfully applied to the company's pillow cases, sleeping bags and other products. It not only provides strong support for the green transformation of the industry, but also creates considerable economic benefits for the company.

Over the years, Nanchang Liangliang Industry has been adhering to the corporate philosophy of "strong research and development, heavy design", and deeply engaged in the field of mother and baby bedding supplies. The flagship products "baby pillow" and "ramie mat" have won the first place in Tmall's pillow, mat and bed category for 10 years. Last year, the company was also listed in the 2022 national enterprise standard "leader" list.

(Source: Hu Xiao, reporter of Nanchang Evening News)