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Local Hot Spot: Qingdao Textile And Garment Technology Innovation Promotes Green Transformation

2021/9/29 14:28:00 35

Qingdao Textile And Clothing

The textile and garment industry is an era proposition that cannot be bypassed by the high-quality development of Qingdao industry. It started in 1902 and experienced the glory of "shangqingtian". It knocked on the door of foreign capital through "three processing and one compensation", and "opened" the global "sea" with excellent cost performance, and gradually formed industrial cluster development in the local area.

According to the data of the fourth economic census, there are 6801 industrial textile and garment enterprises in Qingdao, accounting for 11.09% of the total number of industrial enterprises in Qingdao; There are 128935 employees, accounting for 10.35% of the total number of industrial enterprises in the city; The number of enterprises and the number of employees in Qingdao's industrial industry ranked second.

The textile and garment industry is huge and traditional, but it is an industry that needs to be keenly aware of the trend and direction. Being complacent means self elimination. With the explosive development of the "four new" economy, all kinds of enterprises of all sizes are objectively examining their own advantages and exploring a series of vivid practices of switching the old kinetic energy to the new engine. From point to area, the textile and clothing industry has also leapt to one of the most innovative industries in Qingdao.

   Technological innovation promotes green transformation

Climate change is changing the business environment and pattern of market competition, which not only affects the enterprise's own operation, but also affects the enterprise's supply chain and market demand. The consumption of resources and the discharge of sewage is a big problem restricting the development of global textile and garment industry. Under the pressure of "double carbon" target, the green transformation of industry is imminent.

It takes 100 tons of fresh water to dye a ton of textiles, but this technology has realized that dyeing does not need a drop of water... In June this year, the world's first industrial production line of anhydrous dyeing was officially put into operation in Jifa group, which aroused the "curiosity" of many overseas heavy partners of the enterprise. This feasible technology proposed by German scientists 30 years ago has been stagnant on the road of industrialization for many years, What a breakthrough in Qingdao? "We all know that China is already a powerful textile country in the world, but as far as the real single technology is concerned, few technologies are the first to realize industrialization in China, and the anhydrous dyeing technology has achieved this." the evaluation of Mao Zhiping, Professor of Donghua University and director of the national advanced printing and dyeing technology innovation center, has aroused widespread concern in the domestic industry.

Only to realize the industrialization of this new technology, Jifa group has spent seven years, with a total investment of 100 million yuan. In the research and development of supercritical carbon dioxide water free dyeing process, the enterprise has solved the problems of related process technology, dyes, equipment and key components, developed circulating pump, valve, dye kettle and other key equipment and components, and built small-scale, pilot scale and industrial demonstration lines with complete independent intellectual property rights and continuous normal operation, The overall technology has reached the international leading level. At present, the annual production capacity of the production line can reach 1000 tons, and the dyeing efficiency can be shortened from 8-12 hours to 3-4 hours, which is suitable for industrial application.

It is not a day's work to achieve this "world first". Over the years, Jifa group has deeply implemented the innovation driven development strategy, continuously increased investment in scientific and technological research, continuously enhanced the connotation of industry university research alliance, and significantly enhanced its collaborative innovation ability. During the 13th Five Year Plan period, it has undertaken and participated in 2 national level technological innovation projects; It has undertaken 6 provincial and municipal technological innovation projects; Four research platforms above municipal level have been built; Presided over and participated in the formulation and revision of 17 national and industrial standards; The number of patents applied for is 5.7 times that of the 12th Five Year Plan. "We have been approached by garment giants from many countries and are ready to place orders. The green and low-carbon transformation determines the depth and stamina of the development of global peer enterprises." Wan Gang, deputy general manager of Jifa Group Co., Ltd., said that the high-efficiency, energy-saving and environment-friendly manufacturing process of anhydrous dyeing technology has a positive role in promoting the establishment of resource-saving and environment-friendly enterprises. For China's textile and made in China, whether they can gain greater respect on the basis of being welcomed by global consumers depends on whether they can become an important contributor to global climate action and a major leader in global sustainable production and consumption.

"Carbon to peak, carbon neutral" is becoming a new way for responsible textile and garment enterprises to enhance their competitive advantage. The industrialized application of laser denim washing equipment in Qili group can reduce air particle pollution and reduce water consumption to less than one tenth of traditional water washing. The polylactic acid fiber fabric newly developed by Jifa group not only has the effect of bacteriostasis and mite inhibition, but also can achieve complete biodegradation and become a new generation of green fiber materials. Qingdao textile and garment enterprises are committed to building a new comparative advantage from technological innovation and manufacturing innovation. Qingdao textile and garment enterprises want to achieve a "win-win" of low-carbon development and capacity improvement.

   Apply innovation to create brand image

At present, from the perspective of application innovation, it is the consensus of the industry that the textile and garment industry has accelerated the transformation from traditional to technological, green and fashion industries. With consumer demand as the guide, technological innovation as the core, modern enterprise governance as the support, through personalized design, brand management, many textile and garment enterprises are quietly changing towards increasing high-quality supply in line with consumption upgrading.

The development of textile and garment products is speeding up in the direction of functional, green and intelligent, and its application in medical and health, aerospace, environmental protection and other fields is constantly extended. XueDa group won the title of national enterprise technology center in 2019, and its research and development of new materials such as plant essential oil fiber continues to be in the international leading position. PepsiCo based materials research and development of large biological health materials have been more than 40 patents at home and abroad, the establishment of a national ecological functional fiber technology research and development center. In the early stage of the new crown pneumonia epidemic, hengnizhizao developed seaweed fiber non-woven mask to solve the problem of poor breathing of kn95 mask. The special cable developed by Qingdao hailiya has helped the scientific experiments of Jiaolong deep-sea probe and tianwen-1 Mars probe a complete success.

Brand management has become the choice for more enterprises to transform from OEM to self-made design. The fashion discourse power of Qingdao original fashion brand is steadily improving. At the just concluded China International Fashion Week, nearly 100 sets of children's fashion works of Qingdao children's fashion brand "hicheer" were released. After many years, Qingdao's local fashion brands have once again stepped onto the stage of the national authoritative fashion show. Small sweet potato, vegetable bud, cotton fruit, Yuanfeng and other independent brand marketing network all over the country. "Huishan Zhang" high-level customized brand will open its stores to London, New York, Tokyo, Dubai and other major global business areas to achieve global marketing.

   Mode innovation and new value exploration

Benefiting from the deep integration of industry and digital economy, Qingdao's small and medium-sized textile and garment enterprises are constantly exploring their own new value in new scenes, new models and new formats.

The "digital revolution" in the workshop is reversing the "smile curve", making manufacturing the origin of value and profit again. Since the concept of mass customization was put forward by cool intelligent, more and more textile and garment enterprises have transformed from traditional manufacturing to intelligent manufacturing, accelerating the construction of intelligent interconnected factories, digital workshops and automatic production line demonstration projects. With helcaos, Kute intelligent and other platforms as the starting point, the industrial Internet penetration rate of Qingdao textile and garment industry is gradually increasing. With the help of the fully automated production line, intelligent cutting bed and hanging system launched by Karos, on the basis of obtaining the user's AI volume accurate data, the user can place an order with one key, and the delivery time is shortened from 45 days to 7 days. With the ability to undertake small batch, customized, personalized and high premium orders, Qingdao global garment has become a model enterprise of women's clothing in kahos garment industry. Hengni Zhizao has cooperated with CAOS to increase the promotion of mobile Internet and vigorously develop online users, and has built a complete set of industrial Internet production system. Lehao clothing is building the first "5g + suit intelligent factory" in Laixi City, and its large-scale manual customization production ranks first in China. In September, Lehao clothing and China clothing association jointly launched the first national custom shopping festival "99 customization week". Kute intelligent is realizing the fission development of "from 1 to n" with the help of self-developed c2m industrial Internet platform.

The "online red belt goods" in the live broadcasting room stimulates the vitality of "new retail" and becomes the most active area of industrial model innovation. In Shinan, Qingdao Garment e-commerce live incubator base relies on Qili group's efficient supply chain capability to connect more enterprises to realize one-stop selection of "online celebrity" anchors; In Jimo, Qingdao wanghong live broadcasting base connects with new retail operation resources to help the transformation and upgrading of local textile and garment industry; In Shibei, the integrated resource advantages of the national fabric Museum in the textile Valley echo the fashion activities of the century old Bauhaus Art District, and the offline experience and online transaction are organically integrated.

It is true that most textile and garment enterprises in Qingdao have been adhering to the export-oriented strategy for a long time, and turning to "double circulation" and "walking on two legs" requires a process of mutual "adaptation". Even though China's textile and garment orders have accelerated to return due to repeated overseas outbreaks, the complexity of the external environment makes the prospect of "external circulation" still full of uncertainties and risks. Qingdao textile enterprises should be particularly sober. As the industry insiders have analyzed, enterprises can not blindly expand production capacity for low value-added and temporary orders. Textile and garment enterprises should take innovation as the starting point, strengthen R & D and design, accelerate the cultivation and transformation of new customers with the help of the upsurge of order return, and form a more stable and lasting cooperative relationship. Only by actively using the two markets and two resources, can we find our own position in the new development pattern by "going up" to the high-end value chain of product bargaining power, technology, brand and channel.

(source: Qingdao government affairs website)

 

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