Industry "Glow" New Zibo Textile On The Green And Low Carbon Road

Recently, the Quality Certification Promotes the Green and Low Carbon Transformation and Development of the Textile and Garment Industry declared by the Municipal General Institute of Inspection, Testing and Metrology (hereinafter referred to as the General Institute) was selected as the outstanding case of high-quality development of the quality certification service industry issued by the State Market Supervision Administration, becoming one of the 12 outstanding cases in this category nationwide and the only one in Shandong Province.

Under the background that green and low-carbon has become a new trend in the development of the textile industry, a series of exploratory innovations made by Zibo textile enterprises have gradually emerged. The industry is "revitalized", and the textile industry is accelerating into a new track.

　　 Transition in labor

The customer satisfaction of towel products has reached 97%, which is not easy for a traditional textile enterprise.

Warping, sizing, weaving, inspection, bleaching, drying, sewing, inspection, packaging... On August 16, the reporter saw the technological innovation achievements of the traditional industry on the production line of high standard towels of Zibo Feishi Napkin Co., Ltd.

In recent years, under the influence of multiple factors, the competition among textile enterprises has become increasingly fierce, and they are facing considerable survival challenges. How should enterprises break through in the increasingly "volume" market environment? The Flying Lion towel was chosen to develop by leaps and bounds after experiencing pains. "In fact, it is not just a textile enterprise. Any enterprise is like this. If it does not improve in innovation, it will fall behind and be eliminated." The relevant person in charge of the enterprise told the reporter that improving product quality and controlling quality cost are directly related to the survival and development of the enterprise. "The quality of towel products we produced before fluctuated to a certain extent, the pH value was unqualified, and the towel's water absorption and hair removal rate were unstable."

In view of these problems, the production process of the Flying Lion towel has been continuously optimized, and the development of green and low-carbon is approaching step by step. According to the combed product process, the Production Process Control Specification for Towel Products has been specially formulated, putting forward specific requirements and operating specifications. According to the requirements of the specification, targeted training was carried out for operators, who were required to firmly grasp the requirements of key process parameters, production and operation essentials, and make production and operation records. The stability of product quality was greatly improved; In the process of improving quality management, we have successively introduced the world's most advanced Picaro high-speed rapier loom, Tsudakoma air jet loom, and Italian rapier jacquard loom, the latest high-capacity dyeing equipment and automatic sewing equipment. As early as 2020, we have applied for 11 product technology patents, providing solid and reliable technical support for the development of the enterprise. "During the quality improvement activities, we organized further improvement and optimization of the weaving process. In view of the biggest pain point of the towel, namely," wool shedding rate and water absorption ", the production technology achieved a complete breakthrough and advanced development, which can achieve instant super water absorption and zero wool shedding within 3 seconds." The person in charge introduced.

It is easy to see from the successful cases of enterprises that traditional industries can be upgraded with new technologies, actively promote the high-end, intelligent and green industries, turn pressure into power, turn short boards into potential, and strengthen the foundation and extend the chain. Traditional industries have great potential.

Zhang Yongjun, Secretary of the Party Committee and President of the General Institute of Inspection, Detection and Metrology of the city, introduced that the typical cases of quality certification work to promote the green and low-carbon transformation and development of the textile and clothing industry selected this time are from the perspective of green environmental protection, energy conservation and carbon reduction, focusing on green and low-carbon standards and certification, relying on the "National Energy Conservation and Carbon Reduction Assessment Center of the Textile Industry", Visit 5 "chain leading enterprises", 78 "four top enterprises", implement the "double carbon" action of green low-carbon certification service, participate in the research of standards such as "indigo for textile", "evaluation requirements for green factories in polyester and polyester industry", "guide for green factory construction in textile industry", and help enterprises develop green printing and dyeing technology and testing methods, It provides enterprises with quality management consulting, energy conservation and emission reduction advice, and carbon emission accounting and evaluation, forming a characteristic service mode of Zibo textile and clothing industry chain.

　　 Innovation in exploration

Zibo has a profound textile and clothing industry background, which is a traditional industry with advantages. It has been selected as one of the "top ten" industries in the province, the "wild goose formation" cluster. It is an important cotton textile production base in the province, one of the six garment bases in the province, one of the three denim and clothing production bases in the country, yarn dyed fabric, jacquard fabric, silk fabric, yarn dyed denim The production scale of adult clothing and children's clothing ranks first in China.

Although the advantages are obvious, problems such as slow updating of technology and equipment, increasing pressure on environmental protection, shortage of funds and talents, and imperfect industrial chain also exist. How to take advantage of innovation to make the traditional textile industry new?

On August 19, in the fiber textile new material engineering research center affiliated to Zibo Fiber Supervision Institute, which has been settled for nearly two years, the staff were busy: determination of plant indigo content, research on key technologies of graphene heating and moisture conductive composite fabric sportswear... One green key project is being continuously promoted. In Zibo Hairun Silk Development Co., Ltd., the staff just sent the test results of LC007 organic silk cotton gauze, which can help the enterprise's R&D personnel understand the difference between organic silk and ordinary silk, organic cotton yarn and ordinary cotton yarn, as well as the data such as the product fiber content and the change rate of washing size. According to the test results, the enterprise has clear technical guidance for improving product quality and process. At the same time, in combination with the international professional certification of GOTS/OCS organic textiles and organic content passed by the enterprise, it will bring about the improvement of customer resources and benefits for the enterprise.

Every technological innovation of the enterprise is inseparable from the landing support of various policies behind it, which is more important for traditional textile enterprises. Previously, according to the work requirements of provincial and municipal industrial chains, Zibo's textile and clothing industry chain, as one of the 20 key industrial chains for optimization and adjustment of the city, opened a new page. At present, the direction is also gradually clear: textile and clothing enterprises need not only to improve product quality, but also low-carbon transformation and development.

How to promote the development of enterprises on the chain in the process of helping the textile and clothing industry to build, strengthen and extend the chain?

Since 2022, the Fiber Supervision Institute affiliated to the General Institute has selected a professional technician to work in the Zibo Textile and Clothing Industry Chain Office. According to the deployment requirements of the Municipal Party Committee and the Municipal Government, it has determined "two maps", "two databases" and "N lists" to achieve dynamic management of enterprises and projects on the chain, organized and held a forum for "chain owners" of Zibo textile and clothing industry chain enterprises Work conferences such as the work promotion meeting of the textile and clothing industry chain carried out research on the chain's main enterprises, studied and formulated "one enterprise, one policy", further strengthened the cooperation and innovation of the upstream and downstream of the industry chain, and promoted the improvement of quality, expansion and efficiency of the city's textile and clothing industry.

"During this period, we also set up an expert advisory group to actively meet the needs of enterprises." The relevant person in charge introduced that the advisory group relied on the "public technology testing service platform for quality monitoring of fiber textile industry upgrading" and "fiber textile new material engineering research center" to provide solutions around common technical problems in industrial development. At the same time, we will strengthen cooperation and exchanges with scientific research institutions such as Shanghai Jiaotong University and Tianjin University of Technology, explore the mode of in-depth cooperation between schools and enterprises, adhere to building a "multi-level, multi form, and multi field" school enterprise cooperation mechanism, promote talent sharing, technology sharing, cultural complementation, and management interoperability between schools and enterprises, seek technological breakthroughs in regional industrial development, and break through technological bottlenecks that restrict industrial development.

Accurate policy implementation and efficiency improvement. Since last June, Zibo has continued to carry out the activity of "serving the quality of enterprises", carry out green certification for textile enterprises in the city, help textile enterprises establish certification accounts, and specifically organize Zibo textile physical and chemical performance experiment comparison and evaluation activities to improve enterprise quality control awareness, Help enterprises improve product quality.

　　 Breakthrough in innovation

Last year, Zhoucun District was awarded the title of "China's Famous Silk City" at the 2023 Shandong Textile Industry Cluster High Quality Development Conference. In addition, Zibo also has three textile industry clusters named Zichuan, Zhoucun and Gaoqing by the China Textile Association. Zhoucun District and Zichuan District won the title of "China's Textile Industry Base", and Gaoqing County won the title of "China's Famous Cotton Textile City". Five enterprises including Lutai Textile, Lanyan Group, Yinshilai Textile, Dayanfang Silk and Shandong Woyuan New Fabric have entered the top 500 textile and clothing industry in China in 2021.

At present, the overall tone of Zibo's textile industry development has been relatively clear: focusing on achieving high-quality development, taking building a new industrial ecosystem as the main line, taking promoting industrial intelligence, high-end, greening, clustering, and branding development as the path, chain upgrading, two-way extension, optimizing the industrial structure, and promoting intelligent manufacturing and green manufacturing, Accelerate the formation of new driving forces for development, create new competitive advantages, and strive to create a new era featured textile featuring "technology, fashion, and green".

The upgrading and iteration of traditional industries must promote the integration and application of big data, cloud computing and the Internet of Things in the field of textile and clothing, promote the digitalization of clothing and home textile design, accelerate the transformation from large-scale standardized production to flexible and personalized customization, and transform from traditional manufacturing mode centered on products to service-oriented manufacturing mode centered on consumers. Focusing on the high-quality development of the whole industrial chain, such as new fabrics, textile clothing, home textile industry, and industrial textiles, guide enterprises to improve product levels, create first-line brands, and expand and strengthen advanced textile industry bases.

For the future development of the textile industry, the insiders gave three suggestions.

First of all, it is necessary to promote the high-end upgrading of the textile and clothing industry with the guidance of science and technology. Cultivate and strengthen the sense of independent innovation of textile and clothing enterprises, introduce high-end and intelligent textile equipment, promote personalized and lean production of textile and clothing, achieve technological upgrading and productivity improvement of enterprises, and promote the high-end of textile and clothing industry with new technologies, new processes and new products. For example, Shandong Lutai Textile Co., Ltd. has introduced Kamo spinning equipment, transformed and upgraded it, developed multi-component yarn and ultra-high count pure cotton, and formed a super iron free technology with independent intellectual property rights.

In addition, we should empower the textile and clothing industry with fashion to help it transform and upgrade. The textile and clothing industry should be based on the perspective of creative industries, and based on national culture, design and cross-border resources should be deeply integrated. Build a strong talent team in the textile and clothing industry, implement the four chain integration of "talent chain, education chain, industry chain and innovation chain", and cultivate fashion design talents in a complex dimension.

Finally, we should promote the green and circular development of the textile and clothing industry with the guidance of "double carbon". Low carbon textile economy is the future development trend of the textile industry. The textile industry should strengthen the clean transformation of the whole industrial chain, deeply promote the green design of products, and integrate the concept of resource and energy conservation and circular development into the whole life cycle process of textile products: build a green and low-carbon textile system, from the end of textile raw materials to the end of processing technology and products, to the recycling of waste textiles, Establish an overall development system, optimize each process node around the goal of pollution reduction and low-carbon, and improve the green and low-carbon level of the overall industrial chain; Strengthen technological innovation, strengthen the application and research and development of green and low-carbon advanced technologies around the key nodes of the textile industry chain, strengthen the basic cutting-edge technological innovation and the research and development of original and disruptive technologies, while better integrating green manufacturing and information technology, and systematically improve the research, development and application level of green and low-carbon technologies in the industry; Strengthen the integration of industrial innovation forces, take enterprises as the main body of innovation, give play to the role of universities and research institutes, and create an innovation system integrating government, industry, university and research.

Aiming at new demand, tackling new technology, leading new fashion, seeking innovation and change, and taking advantage of the situation, traditional industries will be able to endure and become stronger and better in the market competition, and achieve high-quality development.

(Source: Zibo Evening News)